Zencar Mechanical Latch / Enclosure Fault

Charger’s door or cover does not close or latch properly, leaving internal parts exposed.

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Possible Causes

Broken latch mechanism, Warped enclosure door, Misaligned hinges, Impact damage

How to Fix / Troubleshooting

Safety first: An open or poorly sealed enclosure can expose live parts and allow water ingress. Do not operate the charger with the cover open.

  • Inspect latch and hinges: Check for broken plastic, bent metal, or missing screws on the door and latch.
  • Realign door: Loosen hinge screws slightly, adjust the door position, and retighten to improve alignment.
  • Replace damaged parts: If the latch or door is cracked or cannot be aligned, replace the front cover / door assembly with OEM parts.
  • Verify seal: Ensure the door gasket compresses evenly all around when closed to maintain the IP rating.
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Repair Difficulty

Easy 2/5

Required Part

Front Cover / Door Assembly
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