Baxi
Overheating Components / Foreign Material on Heat Exchanger
Furnace produces a burning smell or plastic smell when running
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Dust or debris burning off heat exchanger, Overheating wiring or connectors, Fan motor overheating, Plastic components too close to flue or burner
How to Fix / Troubleshooting
Safety: If you smell burning plastic or see smoke, turn off power and gas immediately.
- Initial run-in: A slight smell on first use can be normal as oils burn off. This should dissipate quickly.
- Inspect internals: With power off, remove the front cover and look for discoloured wiring, melted insulation, or foreign objects near the burner or flue.
- Check clearances: Ensure no storage items or insulation are touching the Baxi furnace casing or flue.
- Professional repair: Any signs of overheated wiring or components require inspection and repair by a technician.
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Repair Difficulty
Hard
4/5
Required Part
Internal Wiring Harness / Fan Motor
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