Saunier Duval Overheating Component / Electrical Smell

Furnace emits a burning smell or plastic smell when running

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust burning off heat exchanger (new or after long idle),Overheating pump or fan motor,Loose electrical connection causing arcing,Foreign object touching hot surfaces

How to Fix / Troubleshooting

Safety first: If you see smoke or suspect fire, switch off power immediately and contact emergency services.

  • Initial use: A slight smell on first use or after long inactivity can be normal as dust burns off. This should dissipate after a short period.
  • Inspect interior: With power off, remove the cover and look for discolored wiring, melted insulation, or foreign objects near hot parts.
  • Tighten connections: A qualified technician should check and tighten electrical terminals on the PCB, pump, and fan.
  • Replace overheating components: If a motor or component shows signs of overheating, replace it with a genuine Saunier Duval part.
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Repair Difficulty

Hard 4/5

Required Part

Flue Fan Assembly
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