Char-Broil Pellet Degradation from Moisture

Pellets swelling, clumping, or turning to sawdust in hopper

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Possible Causes

Hopper exposed to rain or humidity, Pellets stored in open bags, Condensation inside hopper lid, Long‑term storage of pellets in grill

How to Fix / Troubleshooting

Safety first: Ensure the grill is unplugged and cool before cleaning the hopper.

  • Empty hopper completely: Remove all pellets and vacuum out dust and clumps.
  • Dry hopper: Wipe the interior with a dry cloth. Leave the lid open in a dry environment to air out.
  • Use fresh pellets: Refill with pellets stored in a sealed, dry container indoors.
  • Protect from moisture: Keep the grill covered when not in use and avoid leaving pellets in the hopper for extended periods in humid climates.
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Repair Difficulty

Very Easy 1/5
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