Outdoorchef Misaligned Lid / Poor Seal

Lid does not close evenly or there is a visible gap on one side.

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Possible Causes

Bent hinge, Loose hinge bolts, Warped lid, Worn or compressed lid gasket

How to Fix / Troubleshooting

Safety first: Ensure the grill is cool before adjusting hinges.

  • Tighten hinges: Check and tighten all hinge bolts on the lid and body.
  • Adjust alignment: Loosen hinge bolts slightly, reposition the lid for even gaps, then retighten.
  • Inspect gasket: Replace any torn or flattened lid gasket to restore a good seal.

A properly aligned lid improves temperature stability and fuel efficiency.

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Repair Difficulty

Easy 2/5

Required Part

Lid Hinge Assembly / Lid Gasket
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