Outdoorchef Pellet Bridging / Moisture Contamination

Pellets in the hopper are swelling, clumping, or forming a solid mass; grill feeds inconsistently.

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Possible Causes

High humidity or rain entering hopper, Hopper lid not sealing, Long-term storage of pellets in hopper, Poor pellet quality

How to Fix / Troubleshooting

Safety first: Turn OFF and unplug the grill before clearing the hopper.

  • Empty hopper: Remove all pellets and vacuum out dust and clumps.
  • Inspect hopper lid seal: Ensure the lid closes tightly and the gasket (if equipped) is intact.
  • Use fresh pellets: Discard any swollen or soft pellets and refill with dry, high-quality pellets.
  • Storage practice: Store pellets indoors in sealed containers and avoid leaving them in the hopper for long periods.

Persistent moisture issues may require replacing the hopper lid gasket.

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Repair Difficulty

Very Easy 1/5

Required Part

Hopper Lid Gasket
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