Outdoorchef Air Leakage / Poor Sealing

Smoke leaking heavily from around the lid and body seams instead of the exhaust.

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Possible Causes

Worn lid gasket, Warped lid or body, Loose body panel screws, Missing smoke seal tape

How to Fix / Troubleshooting

Safety first: Work on a cool grill.

  • Inspect seals: Check the lid gasket and any body seals for cracks or missing sections.
  • Tighten panels: Tighten screws along the body seams and hopper connection.
  • Replace gasket: Install a new high-temperature gasket kit along the lid edge if needed.

Improved sealing will help maintain stable temperatures and efficient smoke flow.

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Repair Difficulty

Easy 2/5

Required Part

Lid Gasket / Body Seal Kit
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