Pump display shows E04 and shuts down after running for a short period, housing feels very hot.
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety first: Turn off power and allow the pump to cool completely before touching the motor housing.
Steps to check:
- Clear ventilation: Remove leaves, dirt, and obstructions from around the Jacuzzi motor. Ensure at least 12 inches of clearance for airflow.
- Inspect cooling fan: Look through the motor end-bell vents to confirm the plastic cooling fan is intact and spins with the shaft.
- Check for binding: Spin the motor shaft (or impeller via the basket opening) by hand with power OFF. It should rotate freely without grinding.
- Verify run time and speed: On variable-speed models, reduce the programmed RPM and duty cycle to lower heat load, especially in hot climates.
If E04 recurs quickly even with good airflow and free rotation, the internal thermal sensor or windings may be failing and the motor assembly should be replaced.
Repair Difficulty
Required Part
We may earn a commission from links on this page.