Zanussi Incorrect Combustion / Air-Gas Mixture Fault

Gas burner flame is yellow, noisy, or lifting off the burner instead of a steady blue flame.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked burner air inlets, incorrect gas type or injector size, regulator fault, poor ventilation around cooker

How to Fix / Troubleshooting

Safety first: Turn off the burner before inspecting. Ensure the area is well ventilated.

  • Clean burner thoroughly: Remove burner cap and head. Clean all air inlets and gas ports. Ensure no cleaning products or food residues are blocking openings.
  • Check cap placement: Refit the burner cap correctly; misalignment can cause yellow or noisy flames.
  • Verify gas type: Confirm that the cooker is set up for your gas type (natural gas vs LPG). If recently converted or installed, check that the correct injectors were fitted by the installer.
  • Ventilation: Ensure extraction and room ventilation meet Zanussi and local code requirements. Poor air supply can affect combustion.

Warning: Persistent yellow flames or soot indicate incomplete combustion and potential carbon monoxide risk. Have a gas engineer check injectors and regulator.

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Repair Difficulty

Medium 3/5

Required Part

Gas Burner Injector Set
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