CAT Run Relay or Fuel Solenoid Drops Out

Generator starts and then immediately shuts down without any code on a basic panel

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Faulty run relay, Weak battery voltage under load, Loose control wiring, Defective fuel shutoff solenoid

How to Fix / Troubleshooting

Safety: Disable automatic start and isolate AC output. Be cautious around moving parts.

  • Monitor battery voltage: Measure battery voltage during crank and initial run. If it drops significantly, the controller may reset. Charge or replace the battery if needed.
  • Inspect fuel shutoff solenoid: Verify that the fuel solenoid remains energized after start. Listen for a click when it drops out. Check its wiring and connector.
  • Check run relay: Locate the run relay in the control panel. Inspect for heat damage and ensure it is seated properly. Replace if suspected faulty.
  • Wiring inspection: Look for loose or corroded connections on the controller power and run circuits.

If the engine still will not stay running, a CAT technician should check the control logic and safety circuits.

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Repair Difficulty

Medium 3/5

Required Part

Fuel Shutoff Solenoid
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