CAT Excessive Vibration / Misalignment

Generator vibrates excessively, causing enclosure panels to rattle

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged or collapsed engine mounts, Loose alternator mounting, Unbalanced fan or flywheel, Base frame not level

How to Fix / Troubleshooting

Safety: Disable automatic start. Keep clear of moving parts while the unit is running.

  • Check base and leveling: Ensure the generator base is firmly anchored and level. Tighten anchor bolts if loose.
  • Inspect mounts: With the engine off, inspect rubber engine and alternator mounts for cracking or separation. Replace damaged mounts.
  • Tighten hardware: Check all accessible mounting bolts on the engine, alternator, and exhaust system. Tighten to CAT torque specs.
  • Observe rotating parts: Run the unit briefly and watch for wobble in the fan, pulleys, or flywheel. If present, shut down and have a technician inspect for imbalance.

Severe vibration can damage wiring and components; if it cannot be corrected with basic checks, schedule service with a CAT technician.

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Repair Difficulty

Medium 3/5

Required Part

Engine Mounts
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