Ferroli Kettling / Boiling in Heat Exchanger

Water heater makes loud banging or popping noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Heavy limescale buildup in heat exchanger, Poor water circulation, Incorrect gas rate causing localized boiling, Air trapped in system (for pumped models)

How to Fix / Troubleshooting

Safety: Noisy boiling can indicate overheating. Monitor for any signs of leaks or smells and shut down if in doubt.

  • 1. Descale heat exchanger: Arrange for a professional to flush the Ferroli heat exchanger with an approved descaling solution.
  • 2. Check flow rate: Ensure adequate water flow through the heater by cleaning filters and fully opening isolation valves.
  • 3. Bleed air: On models with internal pumps, bleed air from the system to improve circulation.
  • 4. Gas rate check: A technician should verify burner pressure and adjust if necessary to prevent localized boiling.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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