Rinnai Freeze Damage / Frozen Heat Exchanger

Unit freezes or is damaged after cold weather; no water flow or visible cracks

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Power lost to freeze protection, Gas or power turned off in freezing conditions, Inadequate insulation of pipes, Outdoor installation without proper freeze protection

How to Fix / Troubleshooting

Safety first: Do not attempt to operate a unit you suspect is frozen or cracked; this can cause flooding.

Steps to check:

  • Inspect for leaks: Once temperatures rise, look for water leaking from the unit or connected piping.
  • Check power: Ensure power is maintained to the unit in cold weather so built-in freeze protection can operate.
  • Insulate piping: Insulate exposed hot and cold water lines and consider heat tape where allowed.
  • Drain unit if unused: If the unit will be off during freezing weather, follow the Rinnai manual to drain water from the heater.

When to call a professional: If damage is suspected, a technician should inspect and replace any cracked components, including the heat exchanger.

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Repair Difficulty

Hard 4/5

Required Part

Heat Exchanger
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