Clearwater Drive Gear Wear / Motor Strain

Clearwater softener makes grinding or clicking noises from the control head during regeneration.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn plastic drive gears, Misaligned cam, Debris in valve causing hard spots, Failing drive motor

How to Fix / Troubleshooting

Safety first: Unplug the unit before removing the control head cover.

  • Inspect gears: Remove the Clearwater control cover and observe the gears while manually initiating regeneration. Look for missing teeth or wobbling gears.
  • Check cam alignment: Ensure the cam is properly seated on the shaft and not rubbing against the housing.
  • Lubricate if specified: If Clearwater specifies a lubricant for gears, apply sparingly. Do not use unapproved grease.
  • Replace worn parts: Install a new Clearwater drive gear kit or motor if grinding persists.

Ignoring grinding noises can lead to complete failure of the drive mechanism.

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Repair Difficulty

Medium 3/5

Required Part

Clearwater drive gear kit
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