NewAir Frost Buildup / Defrost System Failure

Excessive frost or ice buildup on the back wall or around the evaporator; airflow is restricted and cooling performance drops.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Defective defrost heater, Failed defrost sensor or thermostat, Faulty defrost control on main board, Door gasket leaking warm moist air

How to Fix / Troubleshooting

Safety: Unplug the cooler before defrosting or accessing internal components. Do not use sharp tools to remove ice.

Steps to address frost buildup:

  • Manual defrost: Turn off and unplug the unit. Open the door and allow all ice to melt naturally, placing towels to catch water. This may take several hours.
  • Inspect door gasket: Check for tears, gaps, or hardened sections. Replace the NewAir door gasket if it does not seal evenly around the door.
  • Access evaporator and defrost components: Remove interior shelves and the rear interior panel to expose the evaporator coil, defrost heater, and defrost sensor.
  • Check defrost heater: With the unit unplugged, disconnect the heater leads and measure resistance. An open circuit indicates a failed heater that must be replaced with a NewAir defrost heater.
  • Check defrost sensor: Measure resistance of the defrost sensor/thermostat at room temperature and compare to specs. Replace the NewAir defrost sensor if out of range.
  • Evaluate control board: If heater and sensor are good but frost returns quickly, the defrost control on the main board may be faulty and require replacement.

Tip: Avoid leaving the door open for extended periods, as this introduces moisture that accelerates frost buildup.

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Repair Difficulty

Hard 4/5

Required Part

Defrost Heater
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